




|
Hushcloth
| Hushcloth
acoustical foams are designed to provide maximum absorption of airborne
sound with minimum thickness and weight. These flexible polyurethane
open cell foam products are manufactured to optimize pore size, air
flow resistance, and density.
Sound energy, passing
through the cell structure, is converted into minute quantities
of low grade heat that is easily dissipated. Since the uniformity
of the cells are carefully controlled the efficiency is constant
and predictable from one installation to another.
Many applications
require these products to be subjected to environments such as dirt,
moisture, chemicals, and abrasion that could be hostile to an unprotected
foam. These products go through various surface treatments
to protect the integrity of the foam from these elements. These
facings will increase the absorption properties of certain frequencies
as well as provide a cleanable, decorative and durable finish for
a wide variety of applications.
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Click to enlarge
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Acoustical kits are often the most cost
effective way to deal with noise in an OEM application.
These parts are ready to install and usually have an aggressive
pressure sensitive adhesive (PSA) for fast and permanent
bonding. This particular part goes inside a blower housing
and has a perforated outline. This allows the assembly
personnel to remove a section easily when an optional
bracket is installed.
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Hushcloth
Foams can be purchased in rolls or sheets. They are easily
cut with a knife, saw or scissors. The addition of pressure
sensitive adhesive provides a convenient method of fastening to
most substrates.
All Hushcloth
products can be made in combination with WhispermatTM barrier systems when both absorption
and transmission loss is needed, or VETM
damping
systems, when enhanced vibration control is required.
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Polyester
Physical
Properties:
- Color
Charcoal Gray
- Density
2lb/cft or 4lb/cft +/- 10% 32 kg/m3 or 64 kg/m3 +/- 10% per ASTM D3574-86
test A
- Tear
Strength 1.5 ppi per ASTM D3574-86 test F
- Tensile
Strength 20 psi per ASTM D3574-86 test E
- Elongation
120% per ASTM D3574-86 test E
- Compression
Set % 50% Deflection Max 10% ASTM D357-86 test D
- Heat
Resistance retention of tensile strength after 22 hours dry
heat aging at 140oC min. 70% ASTM D3574-86 test K
- Humidity
Resistance retention of tensile strength after 6 hours steam
autoclave at 105oC min. 70% ASTM D3574-86 test J
- Chemical
Resistance good for common fluids, water, petroleum, solvents,
and alkalis. Swelling will occur, will return to almost
100% after drying.
- Flammability
MVSS 302, UL-94 HF1, and FAR 25.853(b)
- Service
Temperature -40oF to +225oF continuous
to 275oF intermittent
- Thermal
Conductivity BTU/hr., Ft2, oF/in. .25
per ASTM C 177
Standard
Surface Treatments:
- Aluminized
Polyester
- Reinforced
Aluminized Polyester
- Urethane
Films (matte or impervious)
- Tedlar® (trademark
E.I. Dupont Co.)
- Perforated
Vinyl
- Convoluted
- Embossed
- Customized
Facings Available
Pressure
Sensitive Adhesive:
- Supported
SBR (temps to 140oF)
- Unsupported
Acrylic (temps to 250oF)
- Supported
Acrylic (temps to 250oF)
Standard
Sizes:
- Rolls
(54" x 50'
- Sheets
54" x 72", 54" x 24", 54" x 36"
- Fabricated
or Die Cut
- Thicknesses
1/4" - 2"
| Thickness |
Frequency (Hz)
|
| |
125 |
250 |
500 |
1K |
2K |
4K |
NRC |
| .5" |
.00 |
.08 |
.16 |
.55 |
.98 |
.95 |
.45 |
| .75" |
.01 |
.11 |
.38 |
.92 |
.93 |
.86 |
.60 |
| 1" |
.06 |
.19 |
.74 |
1.00 |
.85 |
.97 |
.70 |
| 1.5" |
.10 |
.30 |
.77 |
1.04 |
.99 |
1.11 |
.80 |
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ASTM C423-90a
Absorption Coefficient
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Polyether
Physical
Properties:
- Color
Charcoal Gray
- Density
2lb/cft or 4lb/cft +/- 10% 32 kg/m3 or 64 kg/m3 +/- 10% per ASTM D3574-86 test A
- Tear
Strength 1.58 ppi per ASTM D3574-86 test F
- Tensile
Strength 13 psi per ASTM D3574-86 test E
- Elongation
193% per ASTM D3574-86 test E
- Compression
Set % 50% Deflection Max 10% ASTM D35748-86 test D
- Heat
Resistance retention of tensile strength after 22 hours dry
heat aging at 140oC min. 70% ASTM D3574-86 test K
- Humidity
Resistance retention of tensile strength after 5 hours steam
autoclave at 120oC min. 70% ASTM D3574-86 test J
- Chemical
Resistance good for common fluids, water, petroleum, solvents,
and alkalis. Swelling will occur, will return to almost
100% after drying.
- Flammability
MVSS 302, UL-94 HF1, and FAR 25.853(b)
- Service
Temperature -40oF to +225oF continuous
to 275oF intermittent
- Thermal
Conductivity BTU/hr., Ft2, oF/in. .25
per ASTM C 177
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Acoustical foam
is the most versatile of all noise control materials. dB Engineering has
the right foam for your application.
| MATTE
FILM FINISH |
 |
Provides
a tough, puncture resistant textured surface making it suitable
for use in machine enclosures. |
| Thickness |
Frequency (Hz)
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| |
125 |
250 |
500 |
1K |
2K |
4K |
NRC |
| 1/2" |
.04 |
.11 |
.19 |
.57 |
.95 |
.87 |
.45 |
| 3/4" |
.06 |
.15 |
.43 |
.98 |
.88 |
.87 |
.60 |
| 1" |
.01 |
.24 |
.47 |
.87 |
.90 |
.99 |
.60 |
| 1-1/2" |
.18 |
.68 |
.89 |
.69 |
.68 |
.77 |
.75 |
| ASTM
C423-90a Absorption Coefficient |
| METALIZED
MYLAR |
.jpg) |
Metalized mylar foam is excellent for use around
liquids. The reflective, wipe-clean surface protects against
oils, water and many chemicals. Reduces head transfer. [Click for larger photo.]
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| Thickness |
Frequency (Hz)
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| |
125 |
250 |
500 |
1K |
2K |
4K |
NRC |
| 1/2" |
.08 |
.15 |
.53 |
.53 |
.15 |
.28 |
.35 |
| 3/4" |
.08 |
.33 |
.87 |
.38 |
.29 |
.32 |
.45 |
| 1" |
.11 |
.56 |
.61 |
.31 |
.34 |
.46 |
.45 |
| 1-1/2" |
.20 |
.74 |
.49 |
.37 |
.31 |
.49 |
.50 |
|
ASTM C423-90a Absorption Coefficient
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| EMBOSSED
FOAM |
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Embossed faced foam is a high performance acoustical
material with superior absorption at the most critical frequency
bands. It is often used in speaker housings, medical equipment,
HVAC units, blower enclosures, and office equipment such as
computer and printer housings. The embossed surface has an attractive,
high tech appearance that is pleasant to the touch. It readily
stands up to abusive air streams and the associated abrasion
in air ducts and blower housings. Embossed foam increases sound
absorption performance in the most critical frequency bands
by 25% to 35% when compared to other available foams. [Click for larger photo.]
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| Thickness |
Frequency (Hz)
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| |
125 |
250 |
500 |
1K |
2K |
4K |
NRC |
| 1/2" |
.00 |
.09 |
.24 |
.75 |
.97 |
.75 |
.50 |
| 3/4" |
.07 |
.13 |
.29 |
.82 |
.86 |
.89 |
.55 |
| 1" |
.07 |
.18 |
.53 |
.98 |
.88 |
1.01 |
.65 |
| 1-1/2" |
.08 |
.31 |
.71 |
.94 |
.97 |
1.05 |
.75 |
| ASTM
C423-90a Absorption Coefficient |
FOAM DAMPING SHEET
- EMBOSSED
Sound Absorption plus Vibration Damping
The need to absorb
noise inside a machine enclosure often accompanies the need to damp vibration
on the same structure. Where it is not possible to totally enclose
a noise source, as in many types of machinery, electrical appliances,
office equipment and electronic controls, the inside of the enclosure
should be lined with sound absorption material. This provides a
non-reflective surface that absorbs air noise generated by gears, linkages,
fan blades and rotors. To reduce vibration noise generated by the
same enclosure, particularly if it is of sheet metal, damping is necessary.
Adhesive release paper, .050
inch thick damping, embossed foam, composite shown upside down for viewing
purposes (Click to enlarge)
Embossed Foam Damping
Sheet consists of a thickness of embossed foam bonded to a thin sheet
of high-efficiency damping compound. In this configuration, Embossed
Foam Damping Sheet has proved to be a most satisfactory single solution
to this twofold problem.
Available with or
without high-quality, pressure-sensitive adhesive backing, it is easy
to apply and has a neat appearance.
All thicknesses -
1/4", 1/2", 3/4", and 1" are effective for absorbing
high-noise frequencies. When lower frequencies are dominant, however,
thicker foams and fewer openings in the enclosure are required.
Absorption values and damping rates are shown below.
Table
1
|
Absorption Coefficient %
for Embossed Foam Damping Sheet
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|
Foam Thickness
|
Frequency - Hz
|
| 250 |
500 |
1000 |
2000 |
4000 |
| 1/4" |
10 |
16 |
24 |
45 |
93 |
| 1/2" |
15 |
26 |
58 |
90 |
98 |
| 3/4" |
28 |
58 |
88 |
94 |
92 |
| 1" |
30 |
65 |
92 |
90 |
84 |
Table
2
| Amount of Damping at 70o F |
| Steel Thickness
(Gauge) |
16 |
18 |
20 |
22 |
| % of Critical
Damping |
7.50 |
9.00 |
12.50 |
17.50 |
| Loss Factor |
.15 |
.18 |
.25 |
.35 |
| Magnification
Ratio Q |
7 |
5 |
4 |
3 |
| Specifications: |
| Foam
Thickness |
1/4",
1/2", 3/4", 1" Standard |
| Sheet
Size |
24"
x 54" and 54" x 75" |
| Damping
Layer |
0.050" |
| Damping
Weight |
0.33#/sq.ft. |
| Foam
Density |
2
lbs./ft.3 |
| Sound
Absorption |
See
Table 1 |
| Damping
Value |
See
Table 2 |
| Color |
Charcoal |
| Effective
Temp. Range |
+32o
to 175o F |
| Min.
& Max. Temp. Range |
-45o
to 225o F continuous
250o F. intermittent |
| Decay
Rate Geiger Plate |
75dB/sec.
@ 72o F. |
| Resistance: |
| Water |
Fair |
| Petroleum |
Good |
| Alkalis |
Good |
| Fungus |
ASTM-1924-63 |
| Thermal
"K" |
0.25
BTU/in./hr./sq.ft./ oF |
| Flame* |
Foam:
UL 94 HF-1
FAR 25.853 Part B.
Damping Sheet: UL 94 V-0
Composite: UL 94 HBF |
| Aging |
No Changes
in 10 Years |
| Pressure Sensitive
Adhesive Peel Strength |
6 Lbs./in.,
180o Peel |
| ASTM-D-903-49 |
@
12"/min. |
| *This
numerical flame spread rating is not intended to reflect hazards
presented by this or any other material under actual fire conditions.
The Federal Trade Commission considers that there are no
existing test methods or standards regarding flammability that are
accurate indicators of the performance of cellular plastic materials
under actual fire conditions. Any results of existing test
methods, such as ASTM D-1692 and UL 94, are intended only as measurements
of the performance of such materials under specific, controlled
conditions. |
How to Apply
Damping surface must
be clean, free of dirt, oil or grease. It can be applied to a clean
painted surface. Sometimes, on very smooth surfaces etching or roughing
the surface may be required. Sheet is cut to size with knife, shears
or steel rule die. If sheet is adhesive backed, strip away the
protective paper, use roller to apply adhesive side to surface.
The surface treated
need not be covered 100% to achieve high damping effectiveness.
A 2/3 area coverage provides at least 80% of the total damping expected.
PERFORATED VINYL
FACED FOAMS
Perforated Vinyl Faced Foams combine the absorption properties of
acoustical foams with the toughness and durability of vinyl. The
perforation pattern has been engineered to provide maximum absorption
and resilience with 14% open area. The attractive leather like appearance
makes it ideal for vehicle interiors, marine headliners, and enclosures.
Click to enlarge.)
Standard Sizes:
Rolls: 54" x 150'
Sheets: 54" x 24", 54" x 36", 54" x 72"
Standard Thickness: 1/2", 1", 2"
Standard Colors: Black, 383 Military Green, Sandpiper, White, Mojave
Brown, Storm Gray, Embassy Gray
| Thickness |
Frequency (Hz)
|
| |
125 |
250 |
500 |
1K |
2K |
4K |
NRC |
| 1/2" |
.22 |
.24 |
.52 |
.88 |
1.00 |
.68 |
.66 |
| 1" |
.30 |
.37 |
.90 |
.96 |
.80 |
.76 |
.76 |
| ASTM
C384 Absorption Coefficient |
FOAM MELAMINE
Foam Melamine is a lightweight, high temperature
resistant, open cell foam manufactured from melamine resin. It combines
excellent thermal properties with superior sound absorption capabilities
to create a versatile fiber free product which can be applied in situations
which may prohibit the use of urethane foams or fiberglass insulations.
[Click for larger photo.]
This fire retardant
foam meets the flame spread, smoke density and fuelcontribution requirements
necessary to comply with Class-1 building code regulations. The
high performance thermal and acoustical characteristics of this flexible,
low density foam make it an ideal product for in-plant and FDA approved
applications. In addition to being the solution to aircraft and
architectural noise problems,Melanine Foam is the material in use in OEM
products requiring a combination of thermal and acoustical insulation
capabilities. Optional facings can be applied for more durability
and chemical resistance as well as pressure sensitive adhesive for ease
of installation.
Physical Properties:
Color: White
Density: .7 lb/ft3 ASTM D3574-86 test A
Tear Strength: .5 ppi per ASTM D3574-86 test F
Tensile Strength: 18 psi per ASTM D3574-86 test E
Elongation: 15% per ASTM D3574-86 test E
| Flammability:
|
UL 94VO, UL-94
HF-1, UL 94-5, and FAR 25.853(a) |
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ASTM E84 Flame:
2.5; Smoke: 16.9 |
|
ASTM E162 Pass |
|
662 Pass |
|
Boeing ATS
1000.001 Pass |
Thermal Conductivity: BTU/hr., Ft2., oF/in.;
.25 per ASTM C 177
Temperature: -45o F - 302o F Continuous;
to 400o F Intermittent
Standard
Sizes:
Sheets: 24" x 48", 48" x 48", 48" x 96"
Standard Thickness: 1/4" to 18"
| Thickness |
Frequency (Hz)
|
| |
125 |
250 |
500 |
1K |
2K |
4K |
NRC |
| 1/2" |
.09 |
.13 |
.27 |
.50 |
.68 |
.81 |
.40 |
| 3/4" |
.09 |
.15 |
.39 |
.65 |
.80 |
.90 |
.50 |
| 1" |
.06 |
.31 |
.65 |
.82 |
.94 |
.99 |
.68 |
| 1-1/2" |
.19 |
.35 |
.75 |
.98 |
1.01 |
1.03 |
.75 |
| 1"
Reinforced Facing |
.07 |
.39 |
1.13 |
.51 |
.27 |
.43 |
.58 |
| ASTM
C423-90a Absorption Coefficient |
|
Table
showing how the human ear perceives noise reduction.
|
| Decibel
Reduction |
Reduction
Experienced by Ear |
| 2 |
15% |
| 4 |
23% |
| 6 |
38% |
| 8 |
48% |
| 10 |
56% |
| 12 |
63% |
| 14 |
68% |
| 16 |
75% |
| 18 |
77% |
| 20 |
81% |
All
our foam products do not drip upon ignition, cease to burn after removal
of the source of ignition and produce a minimal amount of smoke.
IMPORTANT: When the foam is subjected to dirt, grease, moisture and chemical
attack, it may require a foam with a protective surface treatment such
as our Metalized Mylar or Matte Film Finish foams above.
Most of our products meet all the requirements of UL-94, MVSS-302
and FAR 25.83b. Call or e-mail to request expanded specifications and
technical data sheets.
Call
us for a quotation for
your specific needs and quantity.
Does
this product solve your noise
or vibration problem?
We have many other solutions
here in our web site, or
call us at 1-800-NO-NOISE now for
and let our experts help you.
Or, use our convenient e-mail inquiry form.
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